Modular LED Flat Dome illuminators for high-performance industrial vision systems.
- Rigid aluminum frame supports direct camera mounting.
- High LED density ensures exceptional light homogeneity.
- Integrated 24VDC driver for industrial power stability.
- HTTM technology for superior thermal management.
- External ON/OFF and PWM brightness control interface.
- Central aperture for seamless camera lens integration.
- Anodized aluminum housing provides maximum heat dissipation.
- M8 3-pin connector for rapid industrial installation.
- Rigorous 48-hour burn-in ensures maximum production reliability.
The FD1 series represents a significant advancement in Modular LED Flat Dome Illuminators, specifically engineered for demanding machine vision applications. Designed with a high-density SMD LED matrix, these units deliver exceptional brightness and spatial uniformity, which are essential for inspecting reflective or complex surfaces.
The structural integrity is provided by a robust anodized aluminum frame featuring lateral T-slots. Consequently, this rigid design allows the illuminator to function as a primary mounting base for the camera, overcoming the mechanical limitations often found in lightweight vision sensors.
Do you want help choosing the product?
Efficiency and longevity are core components of the FD1 architecture. By utilizing patented HTTM (High Thermal Transmission Material) technology, heat is efficiently dissipated from the LEDs to the external chassis. Furthermore, this thermal management stabilizes light output and significantly extends the operating life of the components.
The series is fully compatible with industrial standards, operating on 24V DC and featuring an integrated current driver. This setup ensures consistent performance regardless of power fluctuations.
For seamless integration into automated lines, the FD1 series includes an M8 3-pin connection system. It supports external ON/OFF triggering and PWM (Pulse Width Modulation) for precise dimming control via PLC or PC.
Additionally, the central aperture facilitates easy lens positioning, while the semi-opaline diffusion glass protects the electronics from environmental contaminants. Every unit undergoes a 48-hour stress test, ensuring a reliable, plug-and-play solution for OEMs and system integrators.
Download catalogs and documentation
The catalog for this series of illuminators is currently being revised and updated.
You can request more information and documentation at info@roder.it
What inspired this series
The development of the FD1 series was driven by the specific technical challenges encountered in modern machine vision integration. Traditional dome lights, while effective at eliminating glare, are often too bulky for compact industrial machinery. Therefore, the primary goal was to replicate the optical characteristics of the Flat Dome principle within a significantly lower profile. This enables high-quality diffused lighting in restricted spaces where a standard dome would be impractical.
In addition to the form factor, the engineering team addressed the mechanical difficulties of mounting vision systems. Since many industrial cameras are not designed to support the weight of large illuminators, the FD1 was conceptualized as a structural component. By making the illuminator rigid enough to act as the camera support, the design simplifies the overall mechanical layout and ensures perfect alignment between the light source and the optical axis.
Finally, the inspiration came from a “ready-to-use” philosophy. Industrial environments require hardware that is easy to deploy without complex external circuitry. By integrating 24V DC compatibility, reverse polarity protection, and a protective diffusion layer, the FD1 series provides a robust, industrial-grade solution that meets the high-reliability standards of modern production lines.
Why choose this family of illuminators ?
- High Density LED Matrix
High density LED matrix with integrated lens to create a direct and homogeneous light beam. The LED matrix is kept regular by a special fixing mask that ensures uniformity of the LED mounting spacing.. - Industrial connector.
Threaded connector for easy assembly and quick disconnection for maintenance. The cable is fixed by a flexible cable gland to ensure a small bending radius. - Aluminum casing
Black anodized aluminum casing. The use of aluminum ensures high heat dissipation from the LEDs and excellent mechanical robustness. - Reverse polarity protection
The internal circuits are protected against reverse polarity of the supply voltage. The protection intervenes in the event of incorrect connection of the power cables. - LED ad altissima efficienza e alta intensità
Using the latest generation of high brightness and low power LEDs. The LEDs used in the FD3 series have an integrated lens, have cutting-edge features and are produced by the largest LED manufacturer in the world. - HTTM© Technology
Using HTTM technology for high heat dissipation of LEDs. A special layer of material is used inside the illuminator for contact between the LEDs and the housing. - RCCR© Internal Current Source Driver
The DL1 series illuminators incorporate a LED current stabilizing circuit for improved homogeneity of the emitted light. The RCCR© current driver achieves optimal control of the current in the LED and a consequent improvement in the homogeneity characteristics of the emitted light. - 48H Test Certificate
Each illuminator is subjected to a 48-hour test cycle and a test certificate is issued with the product. This procedure guarantees a high quality of the product delivered to the customer. - Industrial design
The entire FD3 family is designed for industrial use on vision systems or optical test benches. The target customer for this product family is the industrial machine builder or vision system integrator.
FD1 series – Flat Dome / Ring LED illuminators for machine vision applications
LED Illuminators for direct lighting ( Ring Light ) or with glass diffuser to create diffuse lighting ( Dome Light ).
Versatile : The new DM2 series by RODER is equipped with glass diffusers for creating a dome of light within the camera’s field of view. Additionally, the illuminator can be used as a ring light for illuminating direct components. The dome light is ideal for maximising the field of view and minimising any shadows in the camera’s view. The flexibility and functionality of this series make it a valuable choice for different industrial applications, making the DM2 series the perfect illuminator for those wanting the ideal lighting solution.
High performance : The series uses state-of-the-art LED technology with an array of lenses that provide different focal lengths and wavelengths. These LED lights can emit a high degree of brightness, making sure that the illumination is perfect for the precise acquisition of images in the industrial setting. The illuminator’s versatility allows it to be used in various industrial applications such as barcode reading, quality control, material inspection, ROBOT guide and more.
Industrial design : The illuminator is built with an industrial-grade aluminum frame that features a central hole for mounting the camera, making it a reliable and sturdy choice for vision systems and industrial automation. Additionally, the illuminator’s aluminium frame boasts of an excellent heat dissipation system that ensures optimal functioning even in high temperatures.
Designed for industrial automation
The use of flat dome illuminators in artificial vision systems is a growing trend in the field of robotics. These innovative LED illuminators offer an evenly distributed source of light that enhances the performance of vision systems, enabling them to function efficiently even in challenging lighting conditions.
The benefits of incorporating this technology into robot guides cannot be overstated, as it ensures they can quickly and accurately respond to their environments. Additionally, flat dome illuminators reduce the presence of shadows, enhancing the accuracy of image recognition. Their ability to eliminate glare and achieve diffuse illumination has made them a staple in many industries, including automotive and pharmaceuticals. As such, it comes as no surprise that more companies are turning to flat dome illuminators to enhance their artificial vision systems.
Why choose a FD1 illuminator ?
- Integrated driver
Integrated LED control driver to enable proper LED current control. Possibility of ON/OFF control with external signal or PWM control. High speed ON/OFF function for remote control. - Aluminium enclosure
The housing is made of anodized aluminium that can ensure high heat dissipation produced by the LEDs and excellent structural rigidity even in larger models - Very high efficiency LEDs
Use of the latest generation of high-brightness, low-power LEDs - Dome version or optical lens on LEDs
The illuminator can be used both in dome mode and with LEDs equipped with a focusing lens - HTTM Technology
Use of HTTM technology for high heat dissipation produced by LEDs - Test certificate
Each illuminator undergoes a 48-hour test cycle and is issued a test certificate delivered with the product - Camera support
The illuminator can also be used as a support base for the camera ( bracket not included ) - Profile with side groove
Profile with side fixing groove for easy, fast and flexible attachment to walls or structures - Industrial connector
Connector with threaded ferrule fastening for easy assembly and quick disconnection in case of maintenance
Documentation – Family Datasheet
Typical applications
Conveyor belt applications
The DM2 series of illuminators can be used in applications where it is essential to have a good homogeneity of the field framed by the camera.
A camera can be installed in the centre of the field illuminated by the illuminator by means of the fixing hole. Typical applications are the measurement and control of parts in transit on production lines and sliding carpets.
Robot guide applications
Thanks to their flexibility and mechanical robustness, DM2 series LED illuminators can be used in ROBOT guidance applications.
Machine vision applications involving robot handling require high brightness of the light source and simultaneously high uniformity of the area framed by the camera.
More information and contacts
Systems and Sensor Integration Partners : www.roder.it
Artificial Vision Division : www.rodervision.com
More information about RODER VISION : about us
Contact for general information : info@roder.it
The information on this website is provided for information purposes only. Although it has been prepared with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation or typographical errors. For precise and up-to-date information, please contact our company directly.