High Intensity LED Matrix Illuminators DL5 Series

Modular High-Flux LED Illuminators for Large-Scale Industrial Vision Systems

• Scalable 100mm modular design.
• High-Flux LED matrix technology.
• Integrated focal or diffuse lenses.
• Rigid anodized aluminum frame.
• Side-groove flexible mounting system.
• HTTM thermal dissipation material.
• Integrated 24Vdc stabilized driver.
• Scratch-resistant protective glass.
• Vibration-resistant industrial M8 connector.
• Mandatory 48-hour burn-in test.

Why Choose DL5 Series

• Scalable Modular Architecture: Built upon foundational 100×100 mm tiles, this design allows the creation of expansive lighting panels. It seamlessly scales up to 1000×1000 mm, accommodating complex machine geometries and very large inspection areas without compromising optical uniformity.
• Integrated Lens Options: Features advanced High-Flux LEDs that can operate with a natural 120-degree emission or specialized focusing lenses. This versatility allows system integrators to easily switch between wide-angle diffusion and highly concentrated light beams.
• Internal MCCD Stabilization: Incorporates Multi Constant Current Driver technology to ensure every LED receives identical current regardless of voltage drops. This electronic stabilization eliminates flicker and intensity drift, providing consistent brightness for sensitive vision algorithms.
• Flexible T-Slot Mounting: The robust anodized aluminum chassis includes continuous lateral grooves designed for sliding nuts. This permits effortless and adaptable installation into existing industrial frameworks using standard hardware, eliminating the need for custom mounting brackets.
• Advanced Thermal Management: Utilizes proprietary High Thermal Transmission Material (HTTM) to directly interface the electronics with the aluminum heat sink. This efficiently dissipates heat, maintains strict chromatic consistency, and significantly extends the operational lifespan under heavy use.

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The DL5 Series LED panel illuminators are precisely engineered to provide expansive, high-intensity lighting for large-scale machine vision systems. Utilizing a highly scalable modular architecture, these panels are constructed from standardized 100×100 mm blocks, allowing seamless customization up to very large formats while maintaining absolute optical uniformity.

To accommodate diverse industrial inspection tasks, the system features interchangeable lens options on its High-Flux LEDs, granting engineers total control over beam concentration. Furthermore, the internal MCCD stabilization technology protects the entire array from power supply fluctuations, ensuring that the luminous output remains perfectly stable during every acquisition cycle.

Mechanically, the DL5 Series is designed for straightforward integration. The heavy-duty aluminum frame prevents bending across large spans and utilizes lateral T-slot grooves for rapid, highly adaptable mounting. Consequently, supported by advanced HTTM thermal management, these panels deliver a durable, reliable, and cost-effective solution for demanding automated production lines.

Download catalogs and documentation

The catalog for this series of illuminators is currently being revised and updated.

You can request more information and documentation at info@roder.it

Why choose this family of illuminators ?

1. Scalable Modular Design
   Custom lengths in 100mm increments provide unmatched adaptability for complex machine geometries and large inspection areas.
2. Exceptional Structural Stiffness
   The robust aluminum frame prevents bending in long units, maintaining precise optical alignment across the entire length.
3. Flexible Beam Control
   Interchangeable lens options allow users to switch between concentrated high-intensity beams or wide-angle diffuse illumination.
4. Stabilized Light Emission
   Internal drivers eliminate flicker and intensity drift, ensuring consistent results for sensitive vision algorithms.
5. Reverse Polarity Protection
   Integrated safety circuits prevent electronic damage during commissioning, reducing risks of installation errors and downtime.
6. Secure Industrial Connectivity
   The M8 connector with locking ring guarantees stable electrical contact even under intense vibration or cable pull.
7. Simplified Mechanical Setup
   Lateral grooves permit sliding mounting points, allowing for easy installation in existing structures without specialized brackets.
8. Premium LED Selection
   High-tier LEDs provide superior chromatic stability, essential for color-critical inspection and sorting applications.s.
9. Rigorous Quality Assurance
   Each unit undergoes a 48-hour continuous operation test to certify maximum reliability before final delivery.

Application notes

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Frequently Asked Questions