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LED Matrix Illuminators DL1 Series

RODER DL1 Series high-intensity OEM LED matrix bar illuminators with integrated optics for machine vision
  • High-intensity LED matrix with integrated lenses produces a direct, homogeneous and highly directional light beam
  • Integrated MCCD© driver keeps the supply current constant for uniform luminance across the whole matrix
  • HTTM© thermal management channels heat into the aluminium housing for stable output and long LED life
  • Black anodized aluminium housing ensures mechanical robustness and chemical resistance in demanding factory-floor environments
  • M8 3-pin locking connector with threaded ring resists vibration and prevents accidental disconnection on machines
  • Reverse polarity protection safeguards the internal circuits against incorrect power-cable connection during commissioning
  • 48-hour burn-in test with an individual quality certificate issued for every single delivered unit
  • MCCD© Driver Technology: The integrated Multi Constant Current Driver regulates current across the LED matrix, ensuring uniform luminance and stable emission regardless of supply-voltage variations or differential LED ageing.
  • HTTM© Thermal Management: High Transmission Thermal Material transfers heat from the LED board directly into the anodized aluminium housing, maintaining stable luminous flux and significantly extending LED service life.
  • Integrated Optics and Lenses: Lenses mounted directly onto the high-density LED matrix focus the light into a direct, homogeneous beam for accurate machine-vision and optical-inspection tasks.
  • Rugged Industrial Construction: The black anodized aluminium housing and vibration-resistant M8 locking connector withstand harsh manufacturing and robotic environments while simplifying mechanical integration without external brackets.
  • Certified 48-Hour Reliability: Every DL1 unit undergoes a 48-hour operational burn-in test and ships with an individual quality certificate, guaranteeing consistent photometric performance in demanding industrial use.
Technical support to choose the right product

The DL1 series is available in twelve standard formats, with active areas ranging from 25×100 mm up to 100×300 mm — including the 25×500 mm long bar and the compact 50×50 mm square — in three LED wavelengths: RED at 630 nm, WHITE neutral at 5500K, and BLUE at 465 nm. Each unit operates at 24 Vdc via an industrial M8 3-pin connector. Additional formats up to 25×800 mm are available for OEM integration upon request and may require longer production times.

Every DL1 illuminator is engineered to integrate directly into machine vision cells without additional mounting hardware. The DL1 series covers the most common industrial inspection configurations — from robot guidance to high-speed conveyor inspection. Full technical documentation, dimensional drawings, and selection guides are available for download below.

  1. Precision Integrated Optics
    Lenses integrated directly onto the LED matrix focus light precisely for high-accuracy industrial vision tasks.
  2. Robust Industrial Connectivity
    The M8 connector with a threaded locking ring prevents accidental disconnections caused by mechanical vibrations.
  3. Rugged Material Selection
    The anodized aluminum housing provides excellent chemical resistance and mechanical protection on the factory floor.
  4. Reverse polarity protection
    Integrated safety circuitry prevents damage from incorrect wiring during commissioning, reducing potential maintenance risks.
  5. Advanced LED Technology
    Next-generation LEDs offer exceptional chromatic consistency and an extended service life in demanding duty cycles.
  6. HTTM© Technology
    HTTM technology prevents overheating, ensuring consistent brightness and protecting sensitive electronics during continuous high-intensity operation.
  7. MCCD© Internal Current Source Driver
    Integrated MCCD© drivers ensure stabilized current control, delivering superior light homogeneity across the DL1 series.
  8. 48H Test Certificate
    Every unit undergoes 48 hours of continuous operational testing to eliminate infant mortality and guarantee performance.
  9. Streamlined Installation Process
    Direct mounting points on the aluminum body eliminate external brackets, simplifying mechanical integration for machine builders.
  1. Robot guidance — high-speed pick & place with strobe synchronization on moving parts
  2. Assembly line inspection — direct illumination for positional verification of mechanical components
  3. Surface defect detection — high-intensity direct light reveals scratches, dents and contamination on metals
  4. Barcode and QR reading — focused homogeneous beam ensures contrast on flat and curved labels
  5. OCR / OCV verification — stable, flicker-free illumination for reliable character recognition on packaging
  6. PCB and electronics inspection — precise direct lighting for solder joint and component placement checks
  7. Blister pack inspection — multi-angle illumination for tablet presence, colour and integrity verification
  8. Label and print quality — uniform illumination reveals colour deviation and print registration errors
  9. Dimensional measurement — stable luminous output supports accurate vision-based dimensional analysis of parts
  10. Plastic and rubber inspection — blue wavelength highlights surface anomalies on low-contrast moulded materials
  11. Logistics and parcel sorting — high-speed strobe mode for code reading on moving parcels
  12. Food packaging integrity — direct illumination for seal integrity, fill level and foreign-body detection
  13. Linear camera illumination — rectangular formats aligned with line-scan sensors for web inspection
  14. Compact vision cells — direct body mounting eliminates brackets in space-constrained robotic enclosures
  15. OEM system integration — plug-and-play 24 Vdc design with M8 connector for embedded integration
  • RED — 630 nm
  • WHITE — neutral 5500K
  • BLUE — 465 nm

DL1 25 × 100 mm

DL1 25 × 100 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-07-650.12 A601
WHITE10-07-660.12 A601
BLUE10-07-730.12 A601

Product code: PL-DL1-025100-[RED / WHI / BLU]-A00000

DL1 25 × 200 mm

DL1 25 × 200 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-07-670.24 A1201
WHITE10-07-680.24 A1201
BLUE10-07-780.24 A1201

Product code: PL-DL1-025200-[RED / WHI / BLU]-A00000

DL1 25 × 300 mm

DL1 25 × 300 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-07-800.36 A1801
WHITE10-07-840.36 A1801
BLUE10-07-830.36 A1801

Product code: PL-DL1-025300-[RED / WHI / BLU]-A00000

DL1 25 × 400 mm

DL1 25 × 400 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-07-860.48 A2401
WHITE10-07-900.48 A2401
BLUE10-07-890.48 A2401

Product code: PL-DL1-025400-[RED / WHI / BLU]-A00000

DL1 25 × 500 mm

DL1 25 × 500 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-07-920.60 A3001
WHITE10-07-960.60 A3001
BLUE10-07-950.60 A3001

Product code: PL-DL1-025500-[RED / WHI / BLU]-A00000

DL1 50 × 50 mm

DL1 50 × 50 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-07-690.12 A601
WHITE10-07-700.12 A601
BLUE10-08-300.12 A601

Product code: PL-DL1-050050-[RED / WHI / BLU]-A00000

DL1 50 × 100 mm

DL1 50 × 100 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-08-320.24 A1201
WHITE10-08-360.24 A1201
BLUE10-08-350.24 A1201

Product code: PL-DL1-050100-[RED / WHI / BLU]-A00000

DL1 50 × 200 mm

DL1 50 × 200 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-08-380.48 A2401
WHITE10-08-420.48 A2401
BLUE10-08-410.48 A2401

Product code: PL-DL1-050200-[RED / WHI / BLU]-A00000

DL1 50 × 300 mm

DL1 50 × 300 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-08-440.72 A3601
WHITE10-08-480.72 A3601
BLUE10-08-470.72 A3601

Product code: PL-DL1-050300-[RED / WHI / BLU]-A00000

DL1 100 × 100 mm

DL1 100 × 100 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-08-500.48 A2401
WHITE10-08-540.48 A2401
BLUE10-08-530.48 A2401

Product code: PL-DL1-100100-[RED / WHI / BLU]-A00000

DL1 100 × 200 mm

DL1 100 × 200 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-08-560.96 A4802
WHITE10-08-600.96 A4802
BLUE10-08-590.96 A4802

Product code: PL-DL1-100200-[RED / WHI / BLU]-A00000

DL1 100 × 300 mm

DL1 100 × 300 mm LED matrix direct illuminator for machine vision
ColorItem CodeCons.N. LEDsN. Cables
RED10-08-621.44 A7202
WHITE10-08-661.44 A7202
BLUE10-08-651.44 A7202

Product code: PL-DL1-100300-[RED / WHI / BLU]-A00000

What is the difference between the DL1 and DL2 LED illuminator series?

The DL1 features a standard-density LED matrix for general-purpose direct illumination. The DL2 offers glass protection and different way to fix the illuminator. Both share HTTM thermal management, MCCD driver, 24Vdc power, and M8 connector.

What LED wavelengths are available for the DL1 series?

The DL1 series is available in three LED wavelengths: RED at 630 nm, WHITE neutral at 5500K, and BLUE at 465 nm. Wavelength selection depends on the target material, surface finish, and the specific defect or feature to be detected by the vision system.

What is the IP rating and certification of DL1 illuminators?

DL1 illuminators carry an IP40 protection rating and CE certification. Each unit undergoes a 48-hour test cycle before delivery, with a test certificate issued to guarantee product quality and reliability in industrial environments.

What formats and sizes are available in the DL1 series?

Standard DL1 models cover twelve formats ranging from 25×100 mm up to 100×300 mm, addressing the most common fields of view in industrial machine vision. Additional sizes are available on request and may require longer production times.

Is the DL1 series compatible with standard machine vision cameras and controllers?

Yes. The DL1 series operates at 24Vdc and is compatible with all major machine vision cameras, frame grabbers, and PLC-based controllers with a standard digital trigger output. The M8 connector ensures reliable integration with standard industrial cabling.

What is the operating temperature range of DL1 LED illuminators?

DL1 illuminators operate across a temperature range of 0°C to 50°C. The HTTM© thermal management technology ensures stable luminous output and consistent chromatic coordinates throughout the product lifetime.

Contact for general information : info@roder.it
Systems and Sensor Integration Partner : www.roder.it
RODER Artificial Vision Division : www.rodervision.com
RODER Instruments Division : www.innovacheck.com
More information about RODER VISION : about us

The information on this website is provided for informational purposes only. Although it has been prepared with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation, or typographical errors. For precise and up-to-date information, please contact our company directly.

Please note: Some images on this website have been intentionally generated using Artificial Intelligence (AI). This is due to the fact that, for many applications and projects, it is not possible to disclose photographs of the actual installation or system due to confidentiality agreements, contractual clauses, and Non-Disclosure Agreements (NDAs).