High-Intensity Modular LED Illuminators with Integrated Driver
- Scalable modular design using 50×50 mm high-intensity LED tiles
- Integrated MCCD technology for perfectly uniform current distribution
- Immune to power supply fluctuations for stable light intensity
- Industrial anodized aluminum housing with flexible side mounting slots
- Screwless top surface for easy cleaning and dust prevention
- High-speed PWM and ON/OFF control for synchronized vision tasks
- Standard M8 3-pin connector for rapid industrial connectivity
Why Choose DL6 Series
- Scalable Modular Geometry: The 50 mm module system allows engineers to configure exact dimensions from 100×100 mm up to 500×500 mm, meeting any machine vision architectural requirement.
- MCCD© Internal Driver: MCCD technology independently regulates every LED, delivering perfectly even light across the entire matrix regardless of input voltage variations.
- HTTM© Thermal Management: High Transmission Thermal Material transfers heat efficiently to the chassis, preserving long-term LED stability and operational reliability in harsh environments.
- Industrial M8 Connectivity: Threaded M8 3-pin connector enables rapid assembly and quick disconnection for maintenance, with flexible cable grommet ensuring a safe bending radius.
- 48-Hour Burn-In Test: Every DL6 illuminator undergoes a mandatory 48-hour operational test with individual certificate, ensuring ISO9001-certified reliability before delivery.
Do you want help choosing the right product?
The DL6 series is an advanced family of modular LED illuminators engineered for high-precision machine vision and optical testing. Built on a flexible 50×50 mm tile architecture, configurations scale from 100×100 mm up to 500×500 mm. The integrated MCCD© Multi Constant Current Driver delivers superior light homogeneity and immunity to input voltage fluctuations. Constructed from anodized aluminium with side-mounting slots, the DL6 combines structural rigidity with installation ease. High Transmission Thermal Material (HTTM©) ensures optimal heat management. With continuous lighting, ON/OFF, and PWM dimming support and a mandatory 48-hour burn-in test, the DL6 delivers certified reliability for automated optical inspection, surface defect detection, and dimensional measurement.
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Why choose this family of illuminators ?
- Scalable Modular Geometry
The 50mm module system allows engineers to configure exact dimensions for any specific machine vision architecture. - Industrial Connector
Threaded fastening connector ensures easy assembly and quick disconnection during maintenance, with flexible cable grommet for safe bending radius. - Aluminium Enclosure
Black anodised aluminium enclosure ensures high heat dissipation from the LEDs and excellent mechanical robustness. - 48H-Test Certificate
Each illuminator undergoes a 48-hour test cycle; a test certificate is issued with every product to guarantee high quality. - Reverse Polarity Protection
Internal circuits are protected against reverse polarity of the supply voltage in case of incorrect power cable connection. - MCCD© Internal Driver
MCCD technology independently regulates every LED, ensuring perfectly even light across the entire matrix regardless of voltage swings. - Rugged Industrial Build
High-quality materials and professional-grade PCBs ensure stability in demanding automation and optical testing environments. - Industrial Design
Designed for industrial use on vision systems or optical test benches, targeting machine manufacturers and vision system integrators. - Fast Machine Integration
Anodised aluminium profiles with lateral slots enable quick mounting with standard brackets in any industrial setting.
Application notes
Machine Vision Lighting for Automotive Inspection
Automotive manufacturing demands zero-defect quality standards. Machine vision lighting with multi-angle LED illuminators enables reliable detection of surface scratches, dimensional deviations, and assembly errors on metal and plastic components. High-intensity LED ring lights and structured illumination reveal defects invisible under standard lighting. Roder Vision LED solutions deliver stable, synchronized illumination for high-speed automotive inspection lines, ensuring consistent performance across paint finishes, reflective surfaces, and complex part geometries in quality control and automated optical inspection applications.
LED Illuminators for Multi-Angle Direct Illumination
Multi-angle illumination eliminates shadowed areas and reveals surface irregularities on complex three-dimensional components. Low-angle LED ring lights combined with direct illumination deliver uniform coverage from multiple directions simultaneously. This approach is particularly effective for detecting raised or recessed defects on textured and reflective surfaces. Roder Vision multi-angle LED systems are optimized for automated optical inspection (AOI) applications where consistent illumination geometry ensures accurate defect classification, dimensional measurement, and reliable quality control across high-speed industrial production lines.
Robot Guidance on Conveyor Belts
Precise robot guidance on conveyor belts requires stable, high-contrast illumination that delivers consistent results regardless of ambient light variations. LED ring lights and coaxial illuminators provide the structured lighting necessary for accurate object localization and orientation detection. Vision systems integrated with robotic arms rely on reliable, uniform LED illumination for repeatable pick-and-place performance. Roder Vision lighting solutions support GigE Vision cameras and hardware triggering systems for fully synchronized, real-time robot guidance on industrial automated assembly lines.
Lighting Strategies for Pick-and-Place Robots
Accurate electronic component placement requires high-resolution imaging with optimal LED illumination to identify component orientation, polarity, and position with sub-millimeter precision. Machine vision lighting for pick-and-place robots must deliver high-contrast images of PCB fiducials, component leads, and solder pads under varying reflectivity conditions. Roder Vision LED illuminators support high-speed inspection cycles with stable, pulse-controlled strobe lighting compatible with smart cameras and embedded vision systems used in electronics assembly and SMT production lines.
Typical applications
- Automated Optical Inspection – Uniform LED matrix ensures consistent defect detection on flat panels.
- Surface Defect Detection – High homogeneity reveals scratches and imperfections on metal surfaces.
- Pharmaceutical Packaging QC – Stable illumination supports label and seal integrity verification.
- Label and OCR Verification – Even illumination enables accurate barcode and character reading tasks.
- Dimensional Measurement – Consistent diffuse light supports precise industrial part sizing tasks.
- Robot Workzone Lighting – Diffuse panel eliminates shadows for reliable robotic arm navigation.
- Pick and Place Vision – Fast PWM switching synchronizes with high-speed industrial cameras.
- Semiconductor Inspection – Uniform LED tiles detect micro-defects on electronic components.
- Low-Cost Backlight Systems – DL6 with diffuser creates economical backlight for silhouette inspection.
- Electronics Assembly Control – High-intensity tiles illuminate PCB surfaces for solder joint verification.
Frequently Asked Questions
The DL6 uses a 50x50mm modular tile architecture with integrated MCCD drivers, delivering perfectly uniform current distribution across the matrix. This ensures stable light homogeneity regardless of power supply fluctuations, critical for repeatable machine vision inspections.
DL6 illuminators can be configured from 100x100mm up to 500x500mm in 50mm increments, offering over 40 standard and custom emission area combinations to fit diverse industrial machine vision architectures.
Yes. By placing an optional diffuser glass at the correct distance, the DL6 becomes an economical high-luminosity backlight, suitable for silhouette inspection, dimensional measurement, and transparent object detection.
The DL6 supports continuous, ON/OFF, and PWM dimming modes. The integrated driver allows high-speed synchronization with industrial cameras, enabling precise triggering for fast production line inspection.
Every DL6 illuminator undergoes a mandatory 48-hour burn-in test in RODER Italian laboratories. Units meet ISO9001-certified reliability standards and carry CE certification for safe industrial deployment.
More information and contacts
Systems and Sensor Integration Partners : www.roder.it
Artificial Vision Division : www.rodervision.com
More information about RODER VISION : about us
Contact for general information : info@roder.it
The information on this website is provided for information purposes only. Although it has been prepared with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation or typographical errors. For precise and up-to-date information, please contact our company directly.