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High density LED Matrix Illuminators DL6 Series

RODER DL6 Series high-density modular LED matrix panel illuminator for machine vision and automated optical inspection
  • High-density LED matrix delivers exceptional brightness and uniformity for direct high-speed machine-vision inspection
  • Integrated MCCD© driver regulates every LED column for perfectly uniform current and luminance distribution
  • HTTM© thermal management channels heat into the aluminium housing for stable output and long LED life
  • Modular 100 mm architecture scales the active area in 100 mm increments to match any field of view
  • High-speed synchronization internal drivers support ON/OFF triggering and PWM dimming for fast camera strobing
  • Black anodized aluminium housing provides high heat dissipation and excellent mechanical robustness on industrial machines
  • 48-hour burn-in test with an individual quality certificate issued for every single delivered unit
  • MCCD© Driver Technology: The integrated Multi Constant Current Driver regulates every LED column independently, ensuring perfectly uniform luminance regardless of supply-voltage fluctuations or differential LED ageing.
  • HTTM© Thermal Management: High Transmission Thermal Material conducts heat from the LED board into the aluminium housing, keeping junction temperature low for stable flux and long service life.
  • High-Density Panel Output: A dense LED matrix with integrated optics produces direct, high-intensity and homogeneous illumination for demanding high-speed inspection over large fields of view.
  • Scalable Modular Architecture: Configurable in 100 mm increments, the DL6 adapts to conveyor, backlight and direct-illumination geometries across a wide range of vision applications.
  • Certified Industrial Reliability: A black anodized aluminium housing, M8 connector and a 48-hour burn-in test with individual certificate guarantee dependable operation in demanding production environments.
Technical support to choose the right product

The DL6 series is an advanced family of modular LED illuminators engineered for high-precision machine vision and optical testing. Built on a flexible 100×100 mm tile architecture, configurations scale from 100×100 mm up to 300×300 mm in standard models. The integrated MCCD© Multi Constant Current Driver delivers superior light homogeneity and immunity to input voltage fluctuations.

Constructed from anodized aluminium with side-mounting slots, the DL6 combines structural rigidity with installation ease. High Transmission Thermal Material (HTTM©) ensures optimal heat management. With continuous lighting, ON/OFF, and PWM dimming support and a mandatory 48-hour burn-in test, the DL6 delivers certified reliability for automated optical inspection, surface defect detection, and dimensional measurement.

DL6 series main features
  1. Scalable Modular Geometry
    The 100mm module system allows engineers to configure exact dimensions for any specific machine vision architecture.
  2. Industrial Connector
    Threaded fastening connector ensures easy assembly and quick disconnection during maintenance, with flexible cable grommet for safe bending radius.
  3. Aluminium Enclosure
    Black anodised aluminium enclosure ensures high heat dissipation from the LEDs and excellent mechanical robustness.
  4. 48H-Test Certificate
    Each illuminator undergoes a 48-hour test cycle; a test certificate is issued with every product to guarantee high quality.
  5. Reverse Polarity Protection
    Internal circuits are protected against reverse polarity of the supply voltage in case of incorrect power cable connection.
  6. MCCD© Internal Driver
    MCCD technology independently regulates every LED, ensuring perfectly even light across the entire matrix regardless of voltage swings.
  7. Rugged Industrial Build
    High-quality materials and professional-grade PCBs ensure stability in demanding automation and optical testing environments.
  8. Industrial Design
    Designed for industrial use on vision systems or optical test benches, targeting machine manufacturers and vision system integrators.
  9. Fast Machine Integration
    Anodised aluminium profiles with lateral slots enable quick mounting with standard brackets in any industrial setting.
Machine vision lighting for automotive inspection

Machine Vision Lighting for Automotive Inspection

Automotive manufacturing demands zero-defect quality standards. Machine vision lighting with multi-angle LED illuminators enables reliable detection of surface scratches, dimensional deviations, and assembly errors on metal and plastic components. High-intensity LED ring lights and structured illumination reveal defects invisible under standard lighting. Roder Vision LED solutions deliver stable, synchronized illumination for high-speed automotive inspection lines, ensuring consistent performance across paint finishes, reflective surfaces, and complex part geometries in quality control and automated optical inspection applications.


LED illuminators for multi-angle direct illumination

LED Illuminators for Multi-Angle Direct Illumination

Multi-angle illumination eliminates shadowed areas and reveals surface irregularities on complex three-dimensional components. Low-angle LED ring lights combined with direct illumination deliver uniform coverage from multiple directions simultaneously. This approach is particularly effective for detecting raised or recessed defects on textured and reflective surfaces. Roder Vision multi-angle LED systems are optimized for automated optical inspection (AOI) applications where consistent illumination geometry ensures accurate defect classification, dimensional measurement, and reliable quality control across high-speed industrial production lines.


Robot guidance on conveyor belts with LED lighting

Robot Guidance on Conveyor Belts

Precise robot guidance on conveyor belts requires stable, high-contrast illumination that delivers consistent results regardless of ambient light variations. LED ring lights and coaxial illuminators provide the structured lighting necessary for accurate object localization and orientation detection. Vision systems integrated with robotic arms rely on reliable, uniform LED illumination for repeatable pick-and-place performance. Roder Vision lighting solutions support GigE Vision cameras and hardware triggering systems for fully synchronized, real-time robot guidance on industrial automated assembly lines.


Electronic component placement lighting for pick-and-place robots

Lighting Strategies for Pick-and-Place Robots

Accurate electronic component placement requires high-resolution imaging with optimal LED illumination to identify component orientation, polarity, and position with sub-millimeter precision. Machine vision lighting for pick-and-place robots must deliver high-contrast images of PCB fiducials, component leads, and solder pads under varying reflectivity conditions. Roder Vision LED illuminators support high-speed inspection cycles with stable, pulse-controlled strobe lighting compatible with smart cameras and embedded vision systems used in electronics assembly and SMT production lines.

  • Conveyor belt inspection — high-density direct light gives uniform coverage at high line speeds
  • Surface defect detection — intense panel illumination reveals scratches, dents and contamination on parts
  • High-speed product verification — fast PWM switching synchronises with cameras on rapid production lines
  • Backlight and silhouette — large panel acts as a uniform backlight for contour and edge analysis
  • Robot guidance — stable homogeneous illumination supports robot vision feedback and pick-and-place
  • Barcode and code reading — uniform panel light ensures high contrast on flat and curved codes
  • OCR / OCV verification — flicker-free illumination supports reliable character recognition on printed packaging
  • Dimensional measurement — homogeneous high-density light enables precision part sizing in quality labs
  • PCB and electronics inspection — precise panel lighting highlights solder joints and component placement on boards
  • Pharmaceutical inspection — high-intensity matrix detects particles and defects in transparent containers
  • Packaging and labeling control — consistent illumination reveals print defects and label misalignment issues
  • Transparent material inspection — even illumination reveals inclusions and defects in clear components
  • Assembly line monitoring — uniform luminous output supports continuous automated visual inspection
  • Wide-area field of view — modular large-format panel covers big inspection areas without intensity fall-off
  • OEM machine integration — modular frame fits space-constrained automated vision and test equipment

DL6 100 × 100 mm

DL6 100 × 100 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE0.48 A @24Vdc1441
INFRARED0.72 A @24Vdc1441

Product code: PL-DL6-010010-[WHI / INF]-A00000

DL6 100 × 150 mm

DL6 100 × 150 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE0.72 A @24Vdc2161
INFRARED1.08 A @24Vdc2161

Product code: PL-DL6-010015-[WHI / INF]-A00000

DL6 100 × 200 mm

DL6 100 × 200 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE0.96 A @24Vdc2881
INFRARED1.44 A @24Vdc2881

Product code: PL-DL6-010020-[WHI / INF]-A00000

DL6 100 × 250 mm

DL6 100 × 250 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE1.2 A @24Vdc3601
INFRARED1.8 A @24Vdc3601

Product code: PL-DL6-010025-[WHI / INF]-A00000

DL6 100 × 300 mm

DL6 100 × 300 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE1.44 A @24Vdc4321
INFRARED2.16 A @24Vdc4321

Product code: PL-DL6-010030-[WHI / INF]-A00000

DL6 100 × 400 mm

DL6 100 × 400 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE1.92 A @24Vdc5121
INFRARED2.88 A @24Vdc5121

Product code: PL-DL6-010040-[WHI / INF]-A00000

DL6 100 × 500 mm

DL6 100 × 500 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE2.40 A @24Vdc7201
INFRARED3.60 A @24Vdc7201

Product code: PL-DL6-010050-[WHI / INF]-A00000

DL6 150 × 200 mm

DL6 150 × 200 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE1.44 A @24Vdc4321
INFRARED2.16 A @24Vdc4321

Product code: PL-DL6-015020-[WHI / INF]-A00000

DL6 200 × 200 mm

DL6 200 × 200 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE1.92 A @24Vdc5761
INFRARED2.88 A @24Vdc5761

Product code: PL-DL6-020020-[WHI / INF]-A00000

DL6 200 × 250 mm

DL6 200 × 250 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE2.40 A @24Vdc7201
INFRARED3.60 A @24Vdc7201

Product code: PL-DL6-020025-[WHI / INF]-A00000

DL6 200 × 300 mm

DL6 200 × 300 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE2.88 A @24Vdc8641
INFRARED4.32 A @24Vdc8641

Product code: PL-DL6-020030-[WHI / INF]-A00000

DL6 300 × 300 mm

DL6 300 × 300 mm LED matrix panel illuminator for machine vision
ColorCons.N. LEDsN. Cables
WHITE4.32 A @24Vdc12962
INFRARED6.48 A @24Vdc12962

Product code: PL-DL6-030030-[WHI / INF]-A00000

What makes the DL6 series different from standard LED panel illuminators?

The DL6 uses a 100x100mm modular tile architecture with integrated MCCD drivers, delivering perfectly uniform current distribution across the matrix. This ensures stable light homogeneity regardless of power supply fluctuations, critical for repeatable machine vision inspections.

Can the DL6 series be used for backlight applications?

Yes. By placing an optional diffuser glass at the correct distance, the DL6 becomes an economical high-luminosity backlight, suitable for silhouette inspection, dimensional measurement, and transparent object detection.

What control modes does the DL6 series support?

The DL6 supports continuous, ON/OFF, and PWM dimming modes. The integrated driver allows high-speed synchronization with industrial cameras, enabling precise triggering for fast production line inspection.

What certifications and quality tests are applied to DL6 illuminators?

Every DL6 illuminator undergoes a mandatory 48-hour burn-in test in RODER Italian laboratories. Units carry CE certification for safe industrial deployment.

Contact for general information : info@roder.it
Systems and Sensor Integration Partner : www.roder.it
RODER Artificial Vision Division : www.rodervision.com
RODER Instruments Division : www.innovacheck.com
More information about RODER VISION : about us

The information on this website is provided for informational purposes only. Although it has been prepared with the utmost care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription, translation, or typographical errors. For precise and up-to-date information, please contact our company directly.

Please note: Some images on this website have been intentionally generated using Artificial Intelligence (AI). This is due to the fact that, for many applications and projects, it is not possible to disclose photographs of the actual installation or system due to confidentiality agreements, contractual clauses, and Non-Disclosure Agreements (NDAs).